Inside The Mattress Factory

35 South Avenue, Fanwood, NJ 07023Rolls of foam

Have you ever driven past The Mattress Factory showroom on South Avenue in Fanwood and wondered what exactly we do?  Along with selling the finest mattresses in New Jersey, we produce them here as well!  So come inside, check out our showroom and take a behind the scenes look at our mattress production facility.

In our showroom, you’ll find our entire line of inner spring and latex mattresses.  This post is about what we do so I encourage you to visit the tab above ‘Our Mattresses’, to learn all about our different mattress products.

Behind the showroom is where the production takes place.  We start with our raw materials, from inner springs and latex to quilting material, which are “Made in the USA”.

Next, we produce the quilted exterior for the particular mattress.  In the picture (top, right) you can see the roll of foam used in all of our mattresses making its way to the quilting machine. And in the up close shot (bottom, right), our workhorse of a quilter adds the familiar diamond pattern you’ll see on our “home made” mattresses.

Made in the USA Raw Materials

The Quilter!

The final step in our mattress production is loading the cotton pads and quilted covers onto the tape edge table.  This is where final assembly takes place before delivery to the customer. And just in case you were wondering – Ron Shovlin, owner of The Mattress Factory, does produce some of the mattresses himself!

So that wraps up our tour inside The Mattress Factory here in Fanwood, NJ.  The next time you’re looking for a mattress, be sure to come by and take a look!

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